Backyard Design 540-micron Flexlab vinyl workshop — co-developed for motocross
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FLEXLAB USA × BACKYARD · 540 µm · 4 FINISHES · ISO + REACH

OUR VINYL Flexlab. 540 µm.

FLEXLAB 540 µm

Backyard Design runs Flexlab vinyl — a 540-micron motocross-specific system co-developed with Flexlab USA. Not off-the-shelf print stock. Engineered together with the team that supplies the world's largest motocross graphics company.

Backyard Design Flexlab vinyl construction — 160 µm print film bonded to 380 µm laminate
co-developed for motocross

Flexlab × Backyard. 540 µm. Co-developed.

FLEXLAB × BACKYARD

160-micron print film bonded to a 380-micron laminate. 540 µm total — 4-26× thicker than industry-standard print stock.

Backyard Design vinyl finishes — gloss, matt, soft-touch and velvet on the same 540 µm base

FLEXLAB BASE · 4 SURFACES · SAME 540 µm CORE

Four Flexlab finishes. Gloss, matt, soft-touch, velvet.

4 FLEXLAB FINISHES

Every Flexlab finish prints on the same 540-µm base. Gloss — classic wet-look. Matt — clean, no glare. Soft-Touch — premium silicone feel. Velvet — deep, plush.

Same durability across all four. Pick the surface the bike asks for.

Read Tommy's story
Backyard Design install guide — how to apply your custom motocross kit

FLEXLAB AIR-DUCT ADHESIVE · ROOKIE-FRIENDLY

Flexlab honeycomb backing. Bubble-free.

HONEYCOMB BACKING

Micro-honeycomb adhesive lets air escape. No bubbles, no lifting edges.

First-time installers get cleaner results than they do with stickers from the big graphics manufacturers.

Backyard Design vinyl press — production floor where every kit is printed

Flexlab certified. ISO. REACH. RoHS.

ISO · REACH · ROHS

Flexlab vinyl is certified to international standards: ISO 9001 (quality), ISO 14001 (environmental), ISO 45001 (occupational health). REACH chemical safety. RoHS for hazardous substances.

Riders running our kits at MXGP and AMA level need certainty. Flexlab gives it on paper.

Backyard Design Flexlab vinyl close-up — engineered for motocross, not generic signage

INDUSTRY STANDARD: SUBSTANCE · BACKYARD: FLEXLAB · ENGINEERED DIFFERENTLY

Most graphics use Substance. We don't.

WHY NOT SUBSTANCE

Substance is the off-the-shelf vinyl most graphics shops use — fine for signage and general print work, not engineered specifically for motocross race conditions.

Backyard uses Flexlab — a 540-micron motocross-specific system co-developed with Flexlab USA. Thicker laminate. Honeycomb air-duct backing. Race-tested adhesive. That's why our kits hold up where others peel.

Tommy Searle on the Muc-Off Triumph — UK Brand Ambassador, 2025 British MX2 champion

FLEXLAB 540 µm · SAME SPEC AS THE RACE BIKE

Want a kit on Flexlab? Same spec, same hand.

GET FLEXLAB

Same 540 µm vinyl Tommy runs on his Triumph. Same four finishes. Same studio that makes every customer kit.

FLEXLAB USA × BACKYARD · ISO + REACH · LARGEST MX GRAPHICS COMPANY IN THE WORLD

the vinyl FLEXLAB 540 µm. RACE-SPEC.

540 microns of Flexlab vinyl, co-developed with Flexlab USA specifically for motocross. Four finishes. Honeycomb air-duct backing. ISO, REACH and RoHS certified. The same spec every customer kit uses — and every race bike Backyard ships.

Tommy Searle won the 2025 British MX2 title on Flexlab. Villopoto runs Flexlab on his Pro Circuit retros. You can run Flexlab on yours.

From riders. For riders.

Read Tommy's story

Configure your kit — pick the colours, drop in your race number, proof before we print. See the Backyard Offroad crew running this vinyl, or read the Tommy Searle story.

See the riders

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41593 Winchester Rd. Temecula, CA, 92590
info@backyarddesignusa.com
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