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41593 Winchester Rd. Temecula, CA, 92590
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  4. WHAT MAKES BYD VINYL DIFFERENT: THE SCIENCE BEHIND THE STICK
Deep Dive
23 March 2026

What Makes BYD Vinyl Different: The Science Behind the Stick

Not all vinyl is created equal. We developed our own material stack from scratch because off-the-shelf solutions couldn't keep up with what motocross demands. Here's what goes into every sheet.

Philipp Klakow Backyard Design CEO

Markus Wittek,Production Manager

Tips & Guides
Exploded technical diagram of Backyard Design's two-layer vinyl system showing the 160 µm print film and 380 µm laminate layers, co-developed with Flexlab Vinyl Tech

Why we built our own vinyl

When we started Backyard Design in 2011, we used the same vinyl everyone else did. Standard off-the-shelf PVC from the usual suppliers. It worked. Sort of. The colours were decent, the adhesive held up for a while, and the print quality was acceptable. But acceptable isn't what we're about.

The problem with generic vinyl is that it's designed for everything and optimised for nothing. Car wraps, signage, wall graphics, and somehow also motocross decals? That's like using the same tyres on a family car and a race bike. It technically works, but you're leaving performance on the table.

Exploded technical diagram of Backyard Design's two-layer vinyl system showing the 160 µm print film and 380 µm laminate layers, co-developed with Flexlab Vinyl Tech
Custom Backyard Design vinyl applied to a motorcycle plastic — close-up showing finish quality and print detail

The three-layer system

Every BYD graphics kit is built from three layers that work together. The base is a high-performance polymeric PVC film with a solvent-based acrylic adhesive that's specifically formulated for the curved, uneven surfaces of motorcycle plastics. Unlike calendered vinyl that wants to lift on tight radiator shroud curves, our material conforms and stays put.

The second layer is where the magic happens: our print. We run wide-format solvent printers calibrated specifically for our vinyl. The ink bonds chemically with the PVC surface, not just sitting on top of it. This means the colour doesn't just fade slower; it becomes part of the material itself.

Layer three is our thick protective laminate. This is what makes the difference between graphics that last one race and graphics that last a season. The laminate absorbs impacts from rocks, boots, and pressure washing. It blocks UV radiation that would otherwise break down the pigments. And it gives the whole kit that smooth, professional finish.

Honda motocross plastic kit produced by Backyard Design — full vinyl wrap on shrouds, fender and side panels

ENGINEERED FOR ABUSE

Our vinyl is developed in-house and tested under real race conditions. No compromises, no shortcuts.

Tested where it matters

We don't test our vinyl in a lab. We test it on bikes. Every batch goes through real-world testing before it hits production: pressure washer tests, UV chamber exposure, adhesion tests on multiple plastic types, and of course, actual riding. Our ambassadors run our vinyl in everything from British championship races to Australian outback enduro. If it survives that, it'll survive your Sunday ride.

Learn more about our vinyl

Related posts

Backyard Design
Installation
23 March 2026

How to Apply Your Graphics Like a Pro: A Step-by-Step Guide

New kit in hand but nervous about messing up the install? Don't be. We've put together the definitive guide to applying graphics like you've been doing it for years.

Philipp Klakow Backyard Design CEO
Markus Wittek
Backyard Design vinyl finishes — gloss, matt, soft-touch and velvet on the same 540 µm base

Best Vinyl Finishes for the British Weather — Gloss vs Matt vs Soft-Touch vs Velvet

British weather is wet, cold and grey. Some vinyl finishes love that. Others fade or dull within a season. Here's how the four Backyard Design finishes behave in real UK conditions.

Philipp Klakow Backyard Design CEO
Philip Klakow
Tips & Guides
13 May 2026